Installation
of AC Delco Batteries to your Miata
by: Jason Cuadra April 1999
AC Delco battery
replacement report. Model NS60SMF. Quality is evident.
In the US, a replacement
battery, WestCo, is available for $80, the same size, but you need to
stretch the battery cables. I needed a battery quick so I got the AC Delco,
whose price is pretty good. My old battery refuses to start the car after
only 2 nights of sitting. If I fully charge it, then turn on the headlights
for 3 minutes with the engine off it's enough so that it won't start.
(The latter is a test of battery condition).
AC Delco. Same footprint
but it's taller. It's maintenance free, 2yr warranty, and P2.5k at Midas.
It has provisions to attach a vent (required in a Miata), otherwise corrosive
and potentially explosive gases can collect in the trunk. The trunk has
these small rubber hoses that connect the battery to vent to the outside
world.
The hold down clamp
is 2 pieces. A horizontal piece that goes over the top, and a long vertical
piece to hold down the horizontal piece.
One end of the horizontal
piece goes into the sheet metal of the trunk, the other end is held down
by the vertical piece. The sheet metal has 3 holes for the horizontal
piece, the lowest hole is used for the original Panasonic battery. The
top hole is almost right for the AC Delco battery. It ends up
being slightly too tight, in holding down the battery.
2 options: enlarge
the hole in the sheet metal, or bend the end of the horizontal piece slightly
(the end that goes in to the sheet metal). I preferred option 2 because
option 1 would require rustproofing the enlarged hole with metal rust
treatment and/or paint. Bending the top piece is easy. I used a hammer
and the edge of a concrete step. You only need to bend by around 1mm
so go slow.
After that, next
problem is, the vertical piece is too short. You need to fabricate an
extension about 2 inches long. I made it by bending a very stiff, thick
galvanized wire into a tight "S" shape.
Last problem is
that the rubber vent hoses don't fit the battery vents, which is larger
than the original. I had some plastic hose on hand that I cut into 2pcs
of 2 inches each. It very neatly fits onto the battery vents, then the
Miata rubber hoses fit into the other end of the plastic hoses.
Voila. No need to
spend P13k (?!!!) on a factory battery. Above efforts took me 1.5 hours.
And
special thanks to Joey P. for discovering that the battery fits.
-Jason
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